Disclosure on Environmental Protection Assessment and Approval of Sichuan SKSHU Oil-Based Paints Project

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According to the requirements of relevant laws and regulations, Sichuan SKSHU Paint Co., Ltd. conducted independent environmental protection assessment and approval of the coating production and supporting projects of Sichuan SKSHU Paint Co., Ltd. on February 28, 2018 (production lines for 15,000 t/a of water-based adhesives, 29,300 t/a of wood paints, 5,000 t/a of curing agents and 12 million/a of packaging cans). And according to the Regulations on Environmental Protection Management of Construction Projects, the assessment and approval of the projects are disclosed as follows.


I. Overview of the projects

The projects were approved by Qionglai Development and Reform Bureau for filing (Record No.: 51018311410150067) on October 15, 2014, and Science and Technology Consulting Co., Ltd. of Sichuan Academy of Environmental Sciences completed the preparation of Environmental Impact Report on the Coating Production and Supporting Projects of Sichuan SKSHU Paint Co., Ltd. in January 2015, and the Environmental Protection Department of Sichuan Province gave a reply to the EIA report with the Chuan Huan Shen Pi [2015] No.89 document on February 16, 2015. And after completion of the project, the annual output of the products are: 5,000 tons of alkyd resins, 5,000 tons of curing agents, 30,000 tons of wood paints (including 22,000 tons of polyurethane paints, 500 tons of epoxy paints, 5,000 tons of polyester paints, 1,800 tons of UV curing paints, 700 tons of water-based wood paints), 15,000 tons of water-based adhesives, 50,000 tons of natural stone texture paints, 60,000 tons of emulsion paints, 30,000 tons of putty powders, and 12 million packaging cans. Also according to the Special Report on Environmental Impact Assessment of Adjustment and Change of Waste Gas Treatment Measures in Paint Production and Supporting Projects of Sichuan SKSHU Paint Co., Ltd. compiled by Sichuan Ring Science & Technology Co., Ltd., these projects were to be implemented in two phases. During the first phase, production lines for 50,000 t/a of natural stone texture paints, 60,000 t/a of emulsion paints, 30,000 t/a of putty powders and 700 t/a of water-based wood paints would be built, and was scheduled to complete independent assessment and approval in November 2017. For the second phase, the construction of production lines for 15,000 t/a of water-based adhesives, 29,300 t/a of wood paints, 12 million pieces/a of packaging cans and 5,000 t/a of curing agents would start in July 2015 and end in June 2017.


The items for assessment and approval included production line, environmental protection facilities and public and auxiliary facilities for 15,000t/a of water-based adhesives, 29,300t/a of wood paints, 12 million pieces/a of packaging cans, and 5,000t/a of curing agents.

 

II. Implementation of requirements on environmental protection facilities and measures of the projects

The required environmental protection facilities and measures have been built and put in place according to EIA requirements, and the environmental protection facilities and measures were as follows:


1. For waste gases:

(1) Waste gases from the production line for water-based adhesives

Waste gases from the production line for water-based adhesives mainly come from the processes of materials feeding, reaction and canning. For each of the steps, gas gathering devices have been installed to collect the waste gases. The main pollutants therein are volatile organic compounds and particulates, which are continuously discharged. And the waste gases are collected intensively, treated by a set of down-flow filter cartridge dust collectors in the workshop and then by a set of molecular sieve adsorption and concentration runner +RTO devices commonly used by the factory before being discharged through an exhaust pipe of 15m in height.

 

(2) Waste gases from the production line for canning

The waste gas generated from the production line for cans mainly come from the welding, glue injection and coating drying. For each of the processes, gas gathering devices have been installed to collect the waste gases. And the main pollutants in the waste gases are non-methane total hydrocarbons and particulates which are continuously discharged. The waste gases are collected intensively, treated by a set of down-flow filter cartridge dust collectors in the workshop and by a set of molecular sieve adsorption and concentration runner +RTO devices used in the factory before being discharged through an exhaust pipe of 15m in height.

 

(3) Waste gases from the production line for wood paints

The waste gases produced in the production line for wood paints mainly come from the feeding and canning processes. For each of the processes, gas gathering devices have been installed to collect the waste gases. The main pollutants therein are non-methane total hydrocarbons, particulates, toluene and xylene, which are continuously discharged. The waste gases are collected intensively, treated by a set of down-flow filter cartridge dust collector in the workshop and by a set of molecular sieve adsorption and concentration runner +RTO devices commonly used in the factory before being discharged through an exhaust pipe of 15m in height.


(4) Waste gases from the production line for curing agents

For curing agents only a simple dilution process is involved, and the waste gases produced from the production line for curing agents mainly come from feeding and canning. For each of the processes, gas gathering devices have been installed to collect the waste gases. The main pollutants therein are non-methane total hydrocarbons, particulates, toluene and xylene, which are continuously discharged. Also the waste gases are collected intensively, treated by a set of down-flow filter cartridge dust collectors in the workshop and by a set of molecular sieve adsorption and concentration runner +RTO devices commonly used in the factory before being discharged through an exhaust pipe of 15m in height.

 

(5) Waste gases from boiler

A 2t/h steam boiler is designed in the project using natural gas as fuel from which the main pollutants are SO2, NOx, particulates, etc., which are discharged through an exhaust pipe of 10 meters in height.

 

2. Waste water:

For the project rain and waste water are separated. And the waste water mainly includes water from equipment cleaning, floor flushing and domestic sewage produced by employees in the workshops for production of water-based adhesives.


Both the waste water from production and domestic sewage will enter the sewage treatment station in the factory with a treatment capacity of 200m3/d. And water from equipment cleaning, floor washing and domestic sewage of employees in the workshop for production of water-based adhesives is discharged into the sewage treatment station together with water from the production lines for emulsion paints, water-based wood paints, natural stone texture paints, water for cleaning of putty powder equipment and floor washing at the Phase I project, which is treated by "high efficiency air flotation+micro-electrolysis", and then discharged together with domestic sewage.

 

3. Noise and solid waste:

For the projects measures have been taken such as sound insulation, noise elimination and vibration reduction against the main sources of noise; solid wastes are collected and stored in a standardized way, and hazardous wastes are handed over to qualified units for disposal.

 

III. Results of assessment before approval from monitoring and investigation

According to the Environmental Protection Monitoring Report on Assessment and Approval of Construction Projects (Chuan Huan Jian Yan Zi (2017) No. YS17040) prepared by Sichuan Environmental Monitoring General Station, the conclusion of assessment and approval by monitoring is as follows:

 

1. Waste gases

In the systematic discharge of waste gases from the projects, the waste gases from wood paint, curing agent, tank making and water-based adhesive workshops are first treated by the sedimentation filter cartridge dust collector in their respective workshop, then treated by a set of molecular sieve adsorption and concentration runner +RTO devices commonly used in the factory before discharge through an exhaust pipe of 15m in height so that the emission concentration and emission rate of non-methane total hydrocarbons and particulates in the exhaust gases are up to the requirements of Class II standard in Table 2 of Comprehensive Emission Standard of Air Pollutants (GB16297-1996).


In the unsystematic emissions of exhaust from the projects, the emission concentrations of non-methane total hydrocarbons and particulates’ unsystematic exhaust at the downwind of the plant boundary of the projects are all up to the requirements of Table 2 "concentration limits to be observed by unsystematic monitoring" of Comprehensive Emission Standard of Air Pollutants (GB16297-1996).

 

2. Waste water

The emission concentrations of hydrogen ions, suspended solids, COD and BOD5 in the waste water discharged from the sewage station in the factory of the projects are all up to Class III standard in Table 4 of Integrated Wastewater Discharge Standard (GB8978-1996).

 

3. Noise

The daytime noise at each monitoring point outside the factory boundaries of the projects are up to the requirements of Class III standard of Emission Standard for Industrial Enterprises Noise at Boundary (GB12348-2008).

 

4. Solid wastes

The solid wastes from the projects include filtered residues, waste packaging materials, sewage sludge and domestic garbage from employees. And the assessment for acceptance and monitoring indicated that the collection and disposal of solid wastes at the projects were inspected, temporary storage rooms for general industrial solid wastes and hazardous wastes were built, and "three prevention" measures were taken. Solid waste storage was classified and stacked according to relevant specifications. The filtered residues and sewage station sludge in hazardous wastes are entrusted to Sichuan Zhongming Environmental Protection Co., Ltd. for disposal, and the packaging barrels for waste raw materials are entrusted to Sichuan West Poly Xin Chemical Packaging Co., Ltd., with which an entrusted disposal agreement has been signed; garbage from daily life shall be uniformly removed by the sanitation department.

 

5. Control on total amounts

The total amount of pollutants discharged at the projects has not gone beyond the requirements of EIA for assessment and approval.

 

6. Checks on environmentally sensitive buildings within the circumference of healthy protection

The assessment for approval involved a distance of 700 meters for sanitary protection outside the boundaries of the wood paint workshop. And the field investigation indicated that there are neither permanent residents nor environmental sensitive points within the circumference for protection.

 

7. Survey on public opinions

A total of 30 questionnaires for public opinion were distributed and 30 valid replies were recovered. And the statistics denoted that 30 respondents were satisfied or basically satisfied with the environmental protection on the projects.

 

8. Inspection on emergency plan against environmental risks and risk prevention measures

The company has formulated The Emergency Plan for Environmental Emergencies of Sichuan SKSHU Paint Co., Ltd., which has been filed with Qionglai Environmental Protection Bureau, by which an emergency team has been set up, and  prevention and emergency measures have been defined against emergencies such as leakage of hazardous chemicals. In addition, environmental risk prevention facilities and emergency treatment measures of the projects are integrated into the unified management of the whole plant.

 

IV. Conclusion on the Assessment

To sum up, the environmental assessment and approval procedures for the production line projects of 15,000 t/a of water-based adhesives, 29,300 t/a of wood paints, 12 million piece/a of packaging cans and 5,000 t/a of curing agents to be made by Sichuan SKSHU Paint Co., Ltd. are in place, and its management of environmental protection is up to the relevant requirements. Moreover, the supporting facilities and measures for environmental protection have been built and implemented according to the requirements of the environmental assessment. And the measured pollutants are up to the standards and the requirements for independent assessment of environmental protection are met after the completion of the projects. Hence the recommendation for passage of the assessment.

 

V. Publicity

Laws and regulations on the assessment before approval of projects to be constructed require that the publicity period of the projects is from March 1, 2018 to March 31, 2018, during which time all units and individuals are entitled to report their opinions to our company in written form and the report shall be dealt with.

Comments to be received by: Sichuan SKSHU Paint Co., Ltd.

Address: No.35 Yangheng 4th Road, Qionglai Industrial Park, Tianfu New District, Qionglai City, Sichuan Province

Zip code: 611534

Tel: 028-69993716

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